The Reasons for the Unqualified Size of Magnets

There are many types of magnet shapes, whether regular or special, but they all have sizes. They are processed by magnet manufactures according to the drawings provided by customers. Someone may ask what are the reasons for the unqualified size of magnets? The following is the editor an analysis of some common causes.

1. Manufacturing process errors

When manufacturing magnets, errors can occur during the cutting, forming, grinding, or machining of the material. These errors can cause the magnet dimensions to not meet specifications. For example, the machine operator may not have set up or calibrated the machine correctly, or the material may have been damaged during machining. Squeeze or stretch, causing dimensional changes.

2. Material issues

Using substandard magnetic materials or materials with higher impurity content may result in substandard magnet dimensions.

3. Problems with processing tools and equipment

Using heavily worn or improperly maintained tools and equipment can result in uneven processing, affecting the size of the magnets.

4. Mold accuracy problem

There are problems such as tolerance inconsistency, wear and deformation in the mold, which lead to dimensional deviations of the molded products, mainly for magnets that need to be molded.

5. Quality control issues

Lack of strict quality control measures can result in substandard magnets entering the market. Quality control includes inspection, measurement and testing to ensure that products meet specifications.

Solving the problem of substandard magnet dimensions usually requires careful quality control and quality assurance. This may include re-examining every aspect of the manufacturing process, calibrating measurement equipment, ensuring material quality, etc. The ultimate goal is to ensure that dimensionally acceptable magnets are produced.